Aerospace Greases, Turbine Oils and Hydraulic Fluids
Aerospace greases, oils and hydraulic fluids are bought by military performance specification and qualified product, not by brand: MIL-PRF-23827, MIL-PRF-81322 and MIL-PRF-32014 for airframe and instrument greases, MIL-PRF-27617 for fuel and oxygen service, MIL-PRF-7808 and MIL-PRF-23699 for turbine oils, and MIL-PRF-83282, MIL-PRF-87257 and MIL-PRF-5606 for hydraulic fluid.
Updated
Lubricant types and where they are used
Start from the equipment manual or drawing, which names the spec. The spec then fixes the temperature range, the base stock and the seals the fluid was tested against.
| Family | Typical use | Common specs |
|---|---|---|
| Low temperature instrument and gear grease | Ball, roller and needle bearings, gears, actuator screws, instruments and control systems in extreme low temperature and marine conditions | MIL-PRF-23827 |
| Wide temperature general purpose grease | High speed and wide temperature airframe lubrication in military aircraft | MIL-PRF-81322 |
| Multipurpose water resistant grease | General purpose aircraft lubrication and missile engine main shaft bearings | MIL-PRF-32014 |
| Fuel and oxidizer resistant grease | Plug valves, gaskets and bearings in fuel systems; valves, threads and bearings in liquid oxygen service | MIL-PRF-27617 |
| Turbine engine oil | Gas turbine engines, gearboxes, helicopter transmissions, APUs | MIL-PRF-7808, MIL-PRF-23699 |
| Hydraulic fluid | Aircraft and missile hydraulic systems, shock struts, brakes, servo controls | MIL-PRF-83282, MIL-PRF-87257, MIL-PRF-5606 |
| Solid film lubricant | Threads, sliding fits, galling prevention, vacuum and high temperature service | MIL-PRF-46010, MIL-PRF-46147 |
The specifications that govern aerospace lubricants
Every row below comes from the specification or its notice on EverySpec. Status is as shown there when we checked; later revisions may exist, so confirm on ASSIST before ordering.
| Spec | What it covers | Status as checked |
|---|---|---|
| MIL-PRF-23827C | Grease, aircraft and instrument, gear and actuator screw, -73 to 121 °C, NATO G-354 | Active. Notice 2 (5 April 2016) found it valid for use. Supersedes MIL-G-23827. |
| MIL-PRF-81322G | Grease, aircraft, general purpose, wide temperature range, -54 to 177 °C (-65 to 350 °F), NATO G-395 | Active, dated 24 January 2005. Superseded MIL-G-3545 and MIL-G-81322E. |
| MIL-PRF-32014A | Grease, aircraft and instrument: multipurpose, water resistant, high speed, -54 to 177 °C | Active. Notice 1 (22 June 2011) found it valid for use. |
| MIL-PRF-27617G | Grease, aircraft and instrument, fuel and oxidizer resistant. Type I -54 to 149 °C, Type II -40 to 204 °C, Type III -34 to 204 °C, Type IV -73 to 204 °C | Active, with Amendment 1 (20 January 2012) |
| MIL-PRF-7808L | Lubricating oil, aircraft turbine engine, synthetic base, Grade 3 (NATO O-148) and Grade 4 (NATO O-163) | Active, dated 2 May 1997. Superseded MIL-L-7808K. |
| MIL-PRF-23699G | Lubricating oil, aircraft turbine engine, synthetic base, nominal 5 centistokes at 100 °C, four classes | Active, dated 13 March 2014 |
| MIL-PRF-83282D | Hydraulic fluid, fire resistant, synthetic hydrocarbon base, -40 to 205 °C, NATO H-537 | Active. Notice 1 (24 July 2019) found it valid for use. |
| MIL-PRF-87257C | Hydraulic fluid, synthetic hydrocarbon base, -54 to 200 °C, aircraft and missile systems, NATO H-538 | Active, revision C (June 2017) |
| MIL-PRF-5606J | Hydraulic fluid, petroleum base, aircraft, missile and ordnance, -54 to 135 °C, military symbol OHA, NATO H-515 | Inactive for new design, dated 5 March 2018. Listed as superseded by MIL-PRF-87257 or MIL-PRF-83282. |
How the designation is built: class, grade and NATO code
Lubricant specs do not use part numbers in the hardware sense. The designation is the spec, the revision, and a class, grade or type, and each has a NATO code that identifies the same product across allied supply systems.
- MIL-PRF-23699G, Class HTS reads as a 5 centistoke synthetic ester turbine oil in the high thermal stability class, NATO O-154. The four classes are C/I corrosion inhibiting (O-152), HTS high thermal stability (O-154), STD standard non-corrosion inhibiting (O-156) and EE enhanced ester (O-167). The spec's acquisition paragraph tells buyers to state the class.
- MIL-PRF-7808L, Grade 3 reads as the normal grade (NATO O-148), which is supplied when no grade is specified. Grade 4 (NATO O-163) is specified when higher viscosity or greater thermal stability is needed.
- MIL-PRF-27617G, Type II reads as fuel and oxidizer resistant grease for -40 to 204 °C, NATO G-398.
The class matters in service. MIL-PRF-23699G intends STD oil for normal turbo equipment where corrosion during long downtime in moist conditions is not a concern, C/I where corrosion inhibition is wanted, HTS for hot running engines showing coking or oil degradation, and EE for improved fluorocarbon seal compatibility and load carrying.
Compatibility and mixing rules
Mixing is governed by the specs themselves, and the rules are narrower than many people assume.
- Turbine oils. MIL-PRF-23699G says all of its classes are interchangeable and fully compatible with each other, but mixing across classes diminishes the added benefit of C/I, HTS or EE oil and the mixture reverts to STD performance. It also states that its oils are not intended for gas turbine systems with silicone or fluorosilicone seals operating at elevated temperature.
- Hydraulic fluids. MIL-PRF-87257C calls its fluid completely compatible with MIL-PRF-5606, MIL-PRF-6083, MIL-PRF-46170 and MIL-PRF-83282 fluids, and says it may be interchangeable with them for some applications, with the choice depending on the system. MIL-PRF-83282D requires compatibility testing of candidate fluid mixed with MIL-H-5606 and MIL-H-87257 fluids.
- Greases. MIL-PRF-81322G and MIL-PRF-32014A each require a new product to be compatible with greases already qualified to that same specification, tested by mixing and seven days of storage. That test says nothing about mixing a grease from one spec with a grease from another. Treat cross-spec mixing as a change that needs engineering approval, and clean out the old grease when changing specs.
Seal compatibility is part of every fluid spec. MIL-PRF-23699G tests swell against standard elastomer stocks including SAE AMS3217/1, AMS3217/4, AMS7276 and AMS-R-83485. When a fluid change is proposed, check the O-ring compound against the new fluid before approving it.
Space, vacuum and oxygen service lubricants
Liquid oxygen and vacuum service narrow the choice sharply. MIL-PRF-27617 grease is intended for fuel systems and is also suitable as a lubricant for valves, threads and bearings in liquid oxygen service in aerospace vehicles and support equipment. The same spec warns that it may not be suitable for dynamic aluminum or magnesium bearings because of possible ignition hazards, which is the kind of limit that has to be carried onto the drawing. Oxygen service hardware also needs precision cleaning; see precision and oxygen cleaning.
In vacuum, the question is outgassing. NASA Goddard's outgassing database reports total mass loss and collected volatile condensable materials measured by ASTM E595, and it includes greases and lubricants as a category. Ask for the product's E595 data or its database entry when a lubricant is going near optics, sensors or other contamination sensitive surfaces, and apply your program's acceptance limits.
Where liquid lubricants are not acceptable, solid film lubricants take over. MIL-PRF-46010 covers a heat cured, corrosion inhibiting solid film lubricant, and MIL-PRF-46147 covers two types of air cured, corrosion inhibiting solid film lubricant. The selection and application detail is on dry film lubricants.
Storage, lots and shelf life
Fluids and greases are lot controlled products. MIL-PRF-83282D defines a bulk lot as a homogeneous quantity in a single container or made in a single plant run not exceeding 24 hours with no change in ingredients, and MIL-PRF-32014A uses a 48 hour limit. The lot number is what ties your container to the conformance tests.
Storage limits come from the spec and the manufacturer. MIL-PRF-83282D notes its fluid may be stored in areas ranging from -40 to +50 °C. Many lubricants carry a shelf life assigned by the manufacturer or by the DoD shelf life program, and the container date is what receiving checks. How dating and extensions work is on shelf life control.
Ordering checklist for lubricants
- Specification and revision, with class, grade or type, for example MIL-PRF-23699G, Class STD.
- Qualified product name and manufacturer. MIL-PRF-23699G points to the Qualified Products Database on ASSIST for current qualified oils; check the equivalent list for the spec you are buying.
- Container size and packaging. Several specs list packaging as an acquisition requirement.
- Manufacturer lot number, date of manufacture and shelf life or expiration on every container.
- Conformance test results for the lot where your program requires them; MIL-PRF-23699G lists submittal of conformance test results as an acquisition option, and certification of conformance to material prohibitions.
- Factory sealed containers only, no decanting or repacking.
- Certificate of conformance tracing to the manufacturer and lot. See certificates of conformance.
Counterfeit and quality risks, and how to receive lubricants
The common failures are commercial product relabeled as a mil spec product, decanted or repackaged containers with no lot traceability, expired stock, and the wrong class or grade. Fluid contamination is a quieter risk: a hydraulic fluid that meets the spec in the drum can fail a cleanliness requirement after being transferred through dirty equipment.
- Check that the product name on the container is on the qualified list for that spec and class.
- Match the lot number on the container to the certificate.
- Reject broken seals, hand labels and containers that are not the manufacturer's.
- Check dates against the minimum remaining life on the PO.
- For hydraulic fluid going into a system with a cleanliness class, ask how it will be tested before use.
See receiving inspection and counterfeit parts avoidance.
How we source greases, oils and fluids
We do not stock lubricants or publish prices. We source the qualified product through authorized distributors or the manufacturer, flow the spec, revision, class and shelf life requirement down on the order, and check lots, dates and certificates before shipping. We can put lubricants on the same PO as the bearings, seals and machined parts they serve, or pack them into a kit for a build or a launch campaign. When a spec has gone inactive, as MIL-PRF-5606 has for new design, we will source to the callout you have and flag the replacement specs so your engineering can decide. Hard to find legacy products go through our obsolete parts process.
Related pages: aerospace sealants, structural adhesives, and the chemicals category.
Get lubricants sourced with the hardware they serve
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Questions
Can I mix MIL-PRF-23699 oils of different classes?
The specification says all four classes are interchangeable and fully compatible with each other, so mixing will not cause a chemical problem. It also says mixing across classes diminishes the benefit of the C/I, HTS or EE oil, and the mixture reverts to standard (STD) performance. Follow the engine manufacturer's instructions, and avoid mixing if the engine was specified on a premium class for a reason.
Is MIL-PRF-5606 hydraulic fluid still available?
MIL-PRF-5606 is inactive for new design. Notice 1 stated the document remains valid for use, and revision J of March 2018 lists it as superseded by MIL-PRF-87257 or MIL-PRF-83282 for new work. Existing systems that call out 5606 can still be supported. MIL-PRF-87257 states its fluid is completely compatible with 5606, but a change of fluid in a system needs engineering approval.
What is the difference between MIL-PRF-7808 and MIL-PRF-23699?
Both are synthetic base aircraft turbine engine oils. MIL-PRF-7808 covers two grades, Grade 3 for normal use and Grade 4 where higher viscosity or greater thermal stability is needed. MIL-PRF-23699 covers 5 centistoke oils, typically neopentyl polyol esters, in four classes: STD, C/I, HTS and EE. The engine model decides which one is used. They are not substitutes for each other without approval.
Can I mix MIL-PRF-23827 and MIL-PRF-81322 grease?
Do not assume so. Each grease specification tests a new product for compatibility only with greases already qualified to that same specification. Neither test covers mixing a grease from one spec with a grease from the other. If a component is changing from one grease spec to another, get engineering approval and clean out the old grease rather than topping up over it.
Which grease is used in liquid oxygen service?
MIL-PRF-27617 grease is intended for fuel systems and is also suitable for valves, threads and bearings in liquid oxygen service in aerospace vehicles and support equipment. It comes in four types with different temperature ranges. The spec warns it may not suit dynamic aluminum or magnesium bearings because of possible ignition hazards. Oxygen service parts also need precision cleaning and an approved materials list.
How do I know a lubricant is a genuine qualified product?
Check that the product name and manufacturer appear on the qualified products list or database for that specification and class, that the container is factory sealed with the manufacturer's label, and that the lot number matches the certificate of conformance. Reject decanted, hand labeled or repackaged containers. Buying through the manufacturer or its authorized distributors keeps the lot traceable.
Related
Sources
- MIL-PRF-23827C, Grease, Aircraft and Instrument, Gear and Actuator Screw (EverySpec)
- MIL-PRF-23827C Notice 2, 2016 (EverySpec)
- MIL-PRF-81322G, Grease, Aircraft, General Purpose, Wide Temperature Range (EverySpec)
- MIL-PRF-32014A, Grease, Aircraft and Instrument (EverySpec)
- MIL-PRF-27617G, Grease, Fuel and Oxidizer Resistant (EverySpec)
- MIL-PRF-7808L, Lubricating Oil, Aircraft Turbine Engine, Synthetic Base (EverySpec)
- MIL-PRF-23699G, Lubricating Oil, Aircraft Turbine Engine, Synthetic Base (EverySpec)
- MIL-PRF-83282D, Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base (EverySpec)
- MIL-PRF-87257C, Hydraulic Fluid, Synthetic Hydrocarbon Base (EverySpec)
- MIL-PRF-5606J, Hydraulic Fluid, Petroleum Base (EverySpec)
- MIL-PRF-46147D, Lubricant, Solid Film, Air Cured (EverySpec)
- NASA Goddard outgassing database (ASTM E595 data)
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